Carousel Rebuilding Process

CAROUSEL REBUILDING PROCESS

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1. Industrial Cleaning Of Structural Frame Including

Bottom track, top guide track, plus top and bottom plates
Seal bottom track with lithium grease

2. Detailed inspection and testing of all mechanical components to confirm proper functioning

Load wheels, load wheel bearings
Guide wheels, guide wheel bearings
Load wheel zerk fittings
Bushings on top and bottom wheel shafts
Gear reducers, V-belts and pulleys
Drive chains
Chain tensioners
Bull nose sprockets
Pillow blocks
Top drive torque tubes, splines and spline plates
Inter-bin links and link pins with swivel bearings
Channel reinforcements
Bottom and top bin plates

3. Detailed inspection, testing and re-calibration of electrical and electronic components to confirm functioning

Drive motors
Count and direction sensors
CIB reference sensor & CIB reference sensor cable
680 boxes and constituent electronic components
Recalibrate all components to original factory specifications

4. Replace or Rebuild Worn Parts

Recondition or replace excessively worn mechanical parts
Replace worn track sections
Replace and hone drive motor brushes

5. Repaint Track, Frame and Drives, Re-grease Track, Re-skid

Repaint carousel structural frames, bull nose sprockets, torque tubes and drive motor>
Cover/seal bottom track with lithium grease
Palletize and band all track

6. Supply New Wearable Components

Provide all new bin fastener and installation hardware

7. Supply New Wiring Cut To Length (Optional)

Cable type(s), lengths, pin/head types, head installation preference (on/off) as specified by customer

8. Warranty And Customer Responsibilities

Limited warranty on all components, parts only, subject to return authorization and inspection by T-AS/R, sent to customer FOB Coal City, IL. Warranty excludes cosmetic paint scratching on shelves, backs and bin sides.
Customer/Installer responsible for local permits and: primary power hookup to units, final "in field" track sizing, motor taching, floor levelness and/or shims and grouting

QUESTIONS?

If you have questions about our carousel rebuilding process, fill out our online form and we'll contact you.

Since 1991, AS/R has perfected the carousel rebuilding process to provide an end product that functions like new. The staff at AS/R takes pride in knowing that each component is thoroughly cleaned, inspected and rebuilt to meet our high quality standards. Take a closer look at AS/R's rebuilding process.

Electronics Inspection

Nose-End Repair

Rebuilt Nose-Ends

Rebuilt Motors