HIGH CUBE™ II VERTICAL LIFT MODULE
Copyright © 2009, AS/R Systems, Inc.
Other products and companies referred to herein are trademarks or registered trademarks of their respective companies or mark holders
Overview
The High Cube™ II Vertical Lift Module (VLM) can be configured for many uses. The units can be up to 40 feet tall to maximize the overhead space of any industrial, distribution or office space. The maximum capacity of each unit is 90,000 pounds. Units can be placed side-by-side in pods of two or more units.
 
The High Cube II superstructure utilizes modular design for easy relocation with adjustable trays on 1” centers.  It is fully enclosed with cosmetic steel skins, which are not required for the operation of the system. The steel framework supports the fully loaded system without the cosmetic skin.
 
Enhanced Keyboard and Alphanumeric Display Panel
The keyboard and display panel is mounted on the right hand side of the workstation. The mounting is omni-directional and height adjustable, as well as equipped with locking-tilt function to allow for ease of use by operators of various heights. Via this keyboard, the operator can perform all basic operations plus numerous enhanced functions.  Basic functions include retrieval of any/all trays from storage to work station, and then restore tray to storage location. Enhanced functions include queue functions, bin locking, machine initialization, machine diagnostics, supervisory safety controls, and self learn functionality.

 

Standard Controls Capabilities

1.  Enhanced full PC keyboard

2.  Alphanumeric display
3.  Full tactile and audible keyboard
4.  Three methods of retrieving any part
      - By shelf
      - By tray
      - By part number

5.  Modes of Operation

      - Manual (Standard)

      - Local PC control (Available)

      - Complete interface with host computer (Available)

6.  Modes of Control

      - Manual

      - Queue through manual control

      - Software localized within a PC

      - Software networked through a host

      - RS-232, 422, 485 communication capability

7.  Fully Integrated diagnostic capabilites within the keyboard

      - Shows visually the status of machine and trays

      - Shows visually any fault issues

      - Works in conjunction with indicator lights for every signal

        on each control board

      - 3 specific visual indicators on each signal path for complete

        analysis

 

Self Learn Capabilities

The self learn feature uses the platform sensors to automatically define each shelf location and shelf spacing. As the platform goes through this function, each of these parameters is recorded into the flash memory.  When any shelf location or spacing is changed, the machine can automatically adjust the data table to reflect this new information. This information is stored and is available every time it is powered up, eliminating any safety issues and greatly speeding up the productivity of both the machine and the operator.

 

Bin Lock: 

The assigned supervisor has access to this feature. It allows them to selectively lock out tray locations for any number of operators. Further, this feature allows the supervisor to lock or unlock all locations at once. This function is designed to provide both safety and accountability for each operator.

 

Queue Build

 The functionality allows the operator, in manual retrieval mode, to load a number of orders or picks into the memory of the machine (up to 99 tray locations). When they are all loaded, the machine automatically sequences the retrieval and storage of each tray so picking may continue uninterrupted.

 

Product Over-Height Sensor Array

 To protect the machine, contents and operator, each machine is equipped with Banner© optical arrays. The arrays constantly measure the height and width of the tray and contents to be certain the tray will function in the machine and return to its assigned location. The array has 1/2" resolution over a range of 4" to 26" in product/tray height. Each of the arrays has input and output capabilities and are equipped with visual indicators on them and on their control boards to show status. Further, the array may be easy adjusted to accommodate a particular height need.

 

 

 

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High Cube™ II Vertical Lift Module
VLM Controls
VLM Drive Compartment 
VLM Pick Window
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